16 Jan
2018

Overall Productivity Increases by More Than 14% in a Cheese Factory

Real-time monitoring on 5 production lines has increased the plant's overall productivity by 14% by increasing yield using the same amount of resources.

Smart Factory
La productivité globale augmente de plus de 14 % dans une fromagerie

Since Amalgamated Dairies Limited (ADL) began using TileBoard, real-time monitoring on 5 production lines has increased the plant's overall productivity by 14% by increasing yield using the same amount of resources.

Amalgamated Dairies Limited (ADL) is a producer-owned co-op with dairy processing and retail food distribution facilities throughout PEI. These plants process close to 100 million liters of fresh island milk each year and employ over 250 staff.

The client could not access real-time data and wanted to find a universal monitoring solution that would work at all its sites and factories, and would involve easy-to-use technology that could be implemented quickly. He wanted to keep a constant eye on production from anywhere and anytime so he could better control performance.

Initially, Tyler Kowalski, operational improvement coordinator at ADL, had four main goals in mind when implementing TileBoard at his plant. He wanted staff to be able to see what was happening in real time, from anywhere in the plant, in order to increase his employees’ accountability and motivation. In fact, it has been shown that simply making data available to plant operators generally results in a near 10% increase in performance. Tyler also wanted to count and record the number of downtimes so they could be reduced and the percentage of availability increased. Finally, he wanted to confirm production rates and set realistic standards to meet his objectives.

"Worximity has allowed ADL to see what is truly happening in terms of production in real time each day.  We can now view downtimes and production speeds, which will help us to continuously improve all of our production lines." - Tyler Kowalski, ADL, Operational Improvement Coordinator

In just 4 months after TileBoard was implemented, ADL has seen a 7% gain in uptime and better responsiveness from floor employees. In addition, the length of downtimes has been reduced by an average of over 15%. The company’s digital switch-over to a smart factory has also contributed to savings of $0.15/unit in labor costs.

 

 

Want to learn more?
Download the ebook
Related blog articles

Articles connexes

Retour au blog
Nous vous remercions ! Votre demande a bien été reçue !
Oups ! Un problème s'est produit lors de l'envoi du formulaire.
11
Juin 2019

IIoT Platforms: A Value Driver for Equipment and Machinery

English
24
Juillet 2018

4 Reasons to Monitor Your Downtime

English
16
Avril 2019

How to Avoid Costly IIoT Related Mistakes

English

Articles connexes

Retour au blog
Nous vous remercions ! Votre demande a bien été reçue !
Oups ! Un problème s'est produit lors de l'envoi du formulaire.
28
Juin 2023

Investing in Industry 4.0: It’s now more important than ever for food & beverage manufacturers of all sizes

Faced with challenges that include labor and raw material shortages, tightened regulations ,and skyrocketing costs, companies like you are struggling to produce and price products to meet the demands of increasingly cost-conscious consumers and anxious stakeholders alike.

English
27
Juin 2023

Au-delà des chiffres : maximiser le retour sur investissement dans le secteur manufacturier grâce à l'analyse de données

L'intelligence des données provient de chiffres bruts. Ces informations doivent être analysées et traduites en actions ayant un impact sur l'entreprise. Mais avec des données qui s'accumulent plus vite qu'elles ne peuvent être transformées en analyses de données manufacturières, les entreprises ratent des opportunités.

French
27
Juin 2023

Going Beyond the Numbers: Maximizing ROI with Data Analytics in Manufacturing

Technology has given rise to data – reams of it. In fact, in today’s digital environment there is more data available to manufacturers than in all of history combined. Yet for many manufacturers big data is a big problem.

English