1 May
2019

Implications of 4.0 Technologies for Dairy Processors

As 4.0 technologies are becoming a necessity for food manufacturers, learn more on the role it plays for dairy processors.

Food Manufacturing IIoT
Industry 4.0
Smart Factory
Implications of 4.0 Technologies for Dairy Processors

There's no doubt about it: Industry 4.0 technologies are imperative for manufacturers wishing to remain competitive. For many, the first step consists of automating processes that were otherwise manual. As these automated systems are an integrant part of digital systems, increased digitalization is reached with Internet of Things. Such technology involves the use of smart sensors to attain greater production performance with real-time data analysis. Increased manufacturing productivity is what entices and motivates manufacturers to make the shift. The same product volume can be produced at a lesser cost, or more products can be manufactured for a negligible increase in cost, if any. In that case, investments in technology serve as a competitive enabler. A research conducted by Siemens revealed that by opting for digitalization of their processes, productivity gains made by manufacturers were to be equivalent to between 6.3% and 9.8% of their annual revenues.


Screen Shot 2019-05-01 at 10.29.58 AM

 

What does this means for dairy producers?

Slowly but surely, Industry 4.0 is making its entrance in the Dairy Product Industry. Sensors, enabling an automatic processing of ingredients, consumables and packaging re-orders, also allow for a collection of production data. This data can be paired with historical demand trend information to predict future consumption habits.

What concrete results does it yield? For starters, less waste, enhanced customer service and better reactivity to changes in demand - waste management and production capabilities being key productivity and cost-control factors for food manufacturers. Furthermore, machine performance can be remotely monitored in order to reduce downtimes and maximise uptimes. Amongst one of the most meticulous industries, dairy producers grant a very particular attention to safety controls. Contributing to food quality and safety, smart sensors also used to improve other areas such as traceability and packaging.

 

 

We have reached a point where smart factory technologies such as Worximity's TileBoard software can be programmed to send off alerts when critical limits are attained. Thus, floor employees and plant managers can improve their reaction time, which in return minimizes losses and costs. Manual tasks are slowly phased out to enhance safety, decrease the amount of avoidable errors and reduce legal liabilities.

One thing remains certain, the benefits of implementing such a technology cannot be overlooked. As mentioned by the Operations management of a major dairy products group,

“Digitalized technology has allowed us to see what is happening in detail within our production environment in real-time throughout each day. We have full insight into downtime detail and production rates, which is helping us to continuously introduce improvement adjustments in each of our lines. Overall, we’re seeing average productivity improvements of around 13%."

 

Want to learn more?
Download the ebook
Related blog articles

Related articles

Back to the blog
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.
19
Nov 2019

Types de gaspillages dans le lean manufacturing - le gaspillage résultant des mouvements et des gestes inutiles

French
12
Apr 2018

Smart Factory Analytics: Creating New Business Opportunities

English
29
Oct 2021

Your Factory's Digital Manufacturing Roadmap: A 5+ Item Checklist!

English

Related articles

Back to the blog
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.
1
Aug 2023

How Worximity Transforms Data from Your Shop Floor into Metrics that Drive Productivity

Manufacturers are sitting on a gold mine of data and Worximity puts this critical information within reach for manufacturers of all types and sizes.

English
27
Jul 2023

Monitoring de la production ou ERP: ce dont votre usine a vraiment besoin.

Rester compétitif et maximiser l'efficacité est crucial dans le paysage manufacturier d'aujourd'hui. Pour atteindre ces objectifs, les entreprises manufacturières sont souvent confrontées au dilemme de sélectionner les bonnes solutions logicielles pour rationaliser les opérations.

French
27
Jul 2023

Production Monitoring or ERP: what your manufacturing plant really needs.

Remaining competitive and maximizing efficiency is crucial in today’s manufacturing landscape. To achieve these goals, manufacturers are often faced with the dilemma of selecting the right software solutions to streamline operations.

English