16 Jan
2018

Overall Productivity Increases by More Than 14% in a Cheese Factory

Real-time monitoring on 5 production lines has increased the plant's overall productivity by 14% by increasing yield using the same amount of resources.

Smart Factory
La productivité globale augmente de plus de 14 % dans une fromagerie

Since Amalgamated Dairies Limited (ADL) began using TileBoard, real-time monitoring on 5 production lines has increased the plant's overall productivity by 14% by increasing yield using the same amount of resources.

Amalgamated Dairies Limited (ADL) is a producer-owned co-op with dairy processing and retail food distribution facilities throughout PEI. These plants process close to 100 million liters of fresh island milk each year and employ over 250 staff.

The client could not access real-time data and wanted to find a universal monitoring solution that would work at all its sites and factories, and would involve easy-to-use technology that could be implemented quickly. He wanted to keep a constant eye on production from anywhere and anytime so he could better control performance.

Initially, Tyler Kowalski, operational improvement coordinator at ADL, had four main goals in mind when implementing TileBoard at his plant. He wanted staff to be able to see what was happening in real time, from anywhere in the plant, in order to increase his employees’ accountability and motivation. In fact, it has been shown that simply making data available to plant operators generally results in a near 10% increase in performance. Tyler also wanted to count and record the number of downtimes so they could be reduced and the percentage of availability increased. Finally, he wanted to confirm production rates and set realistic standards to meet his objectives.

"Worximity has allowed ADL to see what is truly happening in terms of production in real time each day.  We can now view downtimes and production speeds, which will help us to continuously improve all of our production lines." - Tyler Kowalski, ADL, Operational Improvement Coordinator

In just 4 months after TileBoard was implemented, ADL has seen a 7% gain in uptime and better responsiveness from floor employees. In addition, the length of downtimes has been reduced by an average of over 15%. The company’s digital switch-over to a smart factory has also contributed to savings of $0.15/unit in labor costs.

 

 

Want to learn more?
Download the ebook
Related blog articles

Articles connexes

Retour au blog
Nous vous remercions ! Votre demande a bien été reçue !
Oups ! Un problème s'est produit lors de l'envoi du formulaire.
20
Août 2019

Partnership - The difference it makes!

English
1
Oct. 2021

Why the Food and Beverage Processing Industry Can’t Afford Incomplete Data

English
11
Fév 2021

Comment l'Industrie 4.0 a influencé la productivité dans l'industrie agroalimentaire

French

Articles connexes

Retour au blog
Nous vous remercions ! Votre demande a bien été reçue !
Oups ! Un problème s'est produit lors de l'envoi du formulaire.
20
Fév 2024

Comment les entreprises ont mis en oeuvre les 14 points de Deming dans le secteur manufacturier

Les 14 points de gestion de Deming ainsi que la suite d'outils de performance de Worximity stimulent l'amélioration et l'innovation dans le secteur manufacturier.

French
16
Fév 2024

Principales différences entre la fabrication discrète et la production par processus

Découvrez le rôle essentiel que joue votre logiciel dans la fabrication discrète et dans la production par processus.

French
23
Janvier 2024

Optimisation des opérations à l'échelle de l'entreprise : analyse de données dans l'industrie manufacturière avec l’aide de Worximity

Découvrez comment Worximity transforme les opérations manufacturières en exploitant l'analyse des données en temps réel, apportant efficacité et innovation à l'Industrie 4.0 tout en responsabilisant les départements au-delà de la gestion de la production.

French