1 May
2019

Implications of 4.0 Technologies for Dairy Processors

As 4.0 technologies are becoming a necessity for food manufacturers, learn more on the role it plays for dairy processors.

Food Manufacturing IIoT
Industry 4.0
Smart Factory
Implications des technologies 4.0 pour les transformateurs laitiers

There's no doubt about it: Industry 4.0 technologies are imperative for manufacturers wishing to remain competitive. For many, the first step consists of automating processes that were otherwise manual. As these automated systems are an integrant part of digital systems, increased digitalization is reached with Internet of Things. Such technology involves the use of smart sensors to attain greater production performance with real-time data analysis. Increased manufacturing productivity is what entices and motivates manufacturers to make the shift. The same product volume can be produced at a lesser cost, or more products can be manufactured for a negligible increase in cost, if any. In that case, investments in technology serve as a competitive enabler. A research conducted by Siemens revealed that by opting for digitalization of their processes, productivity gains made by manufacturers were to be equivalent to between 6.3% and 9.8% of their annual revenues.


Screen Shot 2019-05-01 at 10.29.58 AM

 

What does this means for dairy producers?

Slowly but surely, Industry 4.0 is making its entrance in the Dairy Product Industry. Sensors, enabling an automatic processing of ingredients, consumables and packaging re-orders, also allow for a collection of production data. This data can be paired with historical demand trend information to predict future consumption habits.

What concrete results does it yield? For starters, less waste, enhanced customer service and better reactivity to changes in demand - waste management and production capabilities being key productivity and cost-control factors for food manufacturers. Furthermore, machine performance can be remotely monitored in order to reduce downtimes and maximise uptimes. Amongst one of the most meticulous industries, dairy producers grant a very particular attention to safety controls. Contributing to food quality and safety, smart sensors also used to improve other areas such as traceability and packaging.

 

 

We have reached a point where smart factory technologies such as Worximity's TileBoard software can be programmed to send off alerts when critical limits are attained. Thus, floor employees and plant managers can improve their reaction time, which in return minimizes losses and costs. Manual tasks are slowly phased out to enhance safety, decrease the amount of avoidable errors and reduce legal liabilities.

One thing remains certain, the benefits of implementing such a technology cannot be overlooked. As mentioned by the Operations management of a major dairy products group,

“Digitalized technology has allowed us to see what is happening in detail within our production environment in real-time throughout each day. We have full insight into downtime detail and production rates, which is helping us to continuously introduce improvement adjustments in each of our lines. Overall, we’re seeing average productivity improvements of around 13%."

 

Want to learn more?
Download the ebook
Related blog articles

Articles connexes

Retour au blog
Nous vous remercions ! Votre demande a bien été reçue !
Oups ! Un problème s'est produit lors de l'envoi du formulaire.
14
Fév 2024

Key Differences Between Discrete and Process Manufacturing Software

English
18
Juin 2019

Becoming a Digital Champion in Industry 4.0

English
3
Oct 2019

TRG et les outils analytiques d'usine intelligente - un outil révolutionnaire pour l'industrie manufacturière

French

Articles connexes

Retour au blog
Nous vous remercions ! Votre demande a bien été reçue !
Oups ! Un problème s'est produit lors de l'envoi du formulaire.
27
Août 2019

6 Continuous Improvement Habits Food Manufacturers Should Have

Continuous Improvement is a method used for identifying opportunities, improving efficiency and cutting waste. Learn about CI in food manufacturing in this article.

English
10
Juin 2019

Serez-vous capable de rattraper les leaders de l'industrie - Partie 2

Comment des entreprises comme la vôtre peuvent-elles adapter leurs projets 4.0 pour atteindre des niveaux d'efficacité similaires à ceux atteints par les phares? Qu'est ce qui génère de la valeur lors de la mise à l'échelle?

French
20
Nov 2019

Comment améliorer la production en boulangerie avec les solutions d'industrie 4.0

Comment utiliser la solution TileConnect de Worximity pour améliorer la production de vos boulangeries.

French