23 Jul
2019

Dairy Industry Downtime Reduction Case Study

Learn how one smart food factory used IIoT technology to reduce downtime.

Downtime
Étude de cas sur la réduction des temps d'arrêt dans l'industrie laitière

Downtime Reduction Case Study

Downtime reduction is the focus for a multitude of companies in as many industries. One of the goals of Worximity is to help our customers to understand where downtime comes from, and to try to help companies reduce it. Amalgamated Dairies Limited is one of many success stories using Worximity. Their success story is the perfect example of a company changing their manufacturing future by reducing downtime.

Amalgamated Dairies Limited (ADL) thought that the company could be far more productive, producing more with the same resources. They began looking for ways to reduce downtime and increase production, but found it difficult to collect the data necessary for figuring out where problems were in production. Worximity offered a solution to ADL, with TileConnect sensors giving them the ability to track downtime and production speed. The company wanted a quick, simple installation and intuitive software that required as little time as possible for the company to begin using. This automated technology made it easy to collect real-time data throughout the company, and also allowed live access to the data as it was collected. 

Installing the sensors ended up being crucial to the company reducing downtime. This new live data both increased operator awareness of where and when problems were occurring, and allowed management to communicate with operators about where production could be improved. Operators could now immediately know when downtime events occurred, fixing the problems far more quickly as they knew not only when they occurred but also where. In fact, our case study of the company found that the average downtime length was reduced by 15% after the new system was installed. Management could also gain from this data collection, as they could find problem areas within the company where production was slow. Whether this meant communicating with employees about how to operate production lines better or simply updating machinery, the data was now there for the management to act on. 

Downtime Reduction Results & Statistics

Using these downtime reduction tactics and the data collected, ADL saw a 7% increase in uptime and an $1800 per month reduction of downtime cost, proving their usefulness to companies trying to fight downtime. Production and employee productivity increased, leading to $0.15 per unit savings in labor cost, and up to a 23% decrease in labor cost per unit. Increased productivity even lead to a 17% decrease in total production hours. Increased productivity and efficiency meant less overtime was needed, saving the company both time and money. 

Over all, as discussed in a previous blog post about downtime reduction, arguably the most important way to reduce downtime starts by having good data. Automated data collection provided by Worximity changed this company’s performance and production drastically by allowing them to collect the data they needed to make necessary changes to their company. Once the data collection was simplified, downtime events were immediately diagnosed and attended to, reducing the length of downtime events. The data also enabled ADL to optimize their production and do more with the same resources. Understanding their downtime causes and weaknesses in production has helped ADL stay ahead of their problems and make their business the most productive it can be.

To get further details about this reduction in downtime, get the case study below.

Want to learn more?
Download the ebook
Related blog articles

Articles connexes

Retour au blog
Nous vous remercions ! Votre demande a bien été reçue !
Oups ! Un problème s'est produit lors de l'envoi du formulaire.
22
Janvier 2020

Simple Solutions to Reduce the Cost of Downtime

English
20
Août 2021

3 Questions Food Processing Companies Should Ask to Always Identify the Best Improvement Opportunities

English

Articles connexes

Retour au blog
Nous vous remercions ! Votre demande a bien été reçue !
Oups ! Un problème s'est produit lors de l'envoi du formulaire.
19
Juin 2023

Créer une culture du changement : Stratégies pour faire adhérer au changement

Les entreprises qui réussissent sont toujours en quête d'amélioration. Cela peut se traduire par la mise en place de programmes visant à réduire le temps ou les coûts de production, ou à améliorer des domaines tels que la durabilité, la sécurité, la productivité, la rentabilité ou la part de marché.

French
19
Juin 2023

Creating a Culture of Change: Strategies for Making Change Stick

Successful companies have a constant eye on improvement. This might include programs to reduce production time or costs, or to enhance areas such as sustainability, safety, productivity, profitability, or market share.

English
28
Août 2019

How Improving Throughput Quickly Changed this Manufacturer's Future

Improving throughput can be a game changer for a manufacturing business. Learn how one company changed their future with this case study!

English